Advanced Segmented Radial Crimp Technology and Solutions

Unlike conventional crimping methodologies, segmented radial crimp technology involves exerting pressure in distinct segments or zones around the connector’s perimeter. This technology can be used in sectors demanding stringent standards of reliability and performance.

Segmented Radial Crimp (SRC) Technology

Segmented radial crimp technology is a precision technique employed in the manufacturing of electrical connections  onto wires or cables. Unlike conventional crimping methodologies, which uniformly apply compression around the entire circumference of the connector, segmented radial crimping involves exerting pressure in distinct segments or zones around the connector’s perimeter. 

 

The segmented radial crimp technology provides crimp quality monitoring (CQM) enabling consistent crimp quality for large wire termination which is applied radially from all eight sides constantly. There is no tensile stress on the barrel during the formation and the lack of bending of pins after crimping reduces the amount of scrap enabling costs savings This specialized approach ensures an even distribution of force during the crimping process, promoting optimal contact and consolidation between the connector and the wire or cable. 

 

Segmented radial crimping can be used in sectors demanding stringent standards of reliability and performance, such as aerospace, automotive, and industrial applications where robust electrical connections are indispensable for operational integrity and safety.

 

SRC-M OCTACRIMP Machine Video

Watch this quick video to learn how high voltage wire is processed with high quality using our SRC radial crimp machine.

SRC-M OCTACRIMP Machine Video

Watch this quick video to learn how high voltage wire is processed with high quality using our SRC radial crimp machine.

SRC-A OCTACRIMP Applicator Video

The video showcases how our new SRC-A OCTACRIMP applicator is placed inside an HV-20 press machine to enable accurate, consistent and higher quality crimps supported by the segmented radial crimp (SRC) technology.

SRC-A OCTACRIMP Applicator Video

The video showcases how our new SRC-A OCTACRIMP applicator is placed inside an HV-20 press machine to enable accurate, consistent and higher quality crimps supported by the segmented radial crimp (SRC) technology.

Quality and Safe Solution for Large Wire Crimping

TE Connectivity’s SRC-M OCTACRIMP machine provides segmented radial crimp (SRC) technology for your large wire crimping needs. With the production of large wires at high volumes, high voltage harness manufacturing and e-mobility applications require a solution to enable accurate, consistent and higher quality crimps.

SRC-M OCTACRIMP (Machine)

Die Set and Terminal Holder sold separately according to the Terminal used. Please consult with your sales expert.

Description Part Number
SRC-M OCTACRIMP 2335600-1
SRC-M OCTACRIMP with CQM 2335600-2

Accurate and Consistent Solution for Midrange Wire Crimping

The new SRC-A OCTACRIMP (applicator) which is placed inside an HV-20 press machine provides segmented radial crimp (SRC) technology for your midrange wire crimping needs. With the production of midrange wires at high volumes, high voltage harness manufacturing and e-mobility applications require a solution to enable accurate, consistent and higher quality crimps.

SRC-A OCTACRIMP (Applicator)

Die Set and Terminal Holder sold separately according to the Terminal used. Please consult with your sales expert.

Description Part Number
SRC APPLICATOR UNIT, MID FORCE – LP – INCLUDES BASE PLATE AND CABLE CLAMP 2510896-1
SRC APPLICATOR, MID FORCE – LP  - APPLICATOR ONLY 2440896-1